The Salvador SuperAngle 600 All-In-One is a fully automatic optimising crosscut saw designed for manufacturers who need to combine straight cutting, angle cutting, drilling and countersinking in one controlled production process. Based on the proven SuperAngle 600 platform, the All-In-One model brings together automatic length measuring, S4U optimisation software, defect detection, servo-controlled positioning, precision angle cutting and integrated drilling capability.
It is particularly suited to manufacturers producing timber components that require repeatable lengths, accurate mitres and secondary drilling operations. Typical applications include furniture and joinery manufacturing, bed frames, garden products, timber frames, packaging and case, staircase components and other solid wood products where cutting and drilling are normally carried out as separate processes.
A key advantage of the SuperAngle 600 All-In-One is its ability to reduce handling between operations. Instead of cutting parts on one machine and then transferring them to a separate drilling or boring process, the All-In-One can combine these stages within the same automated workflow. This helps improve consistency, reduce operator intervention, minimise re-handling and support a more controlled production process.
At the heart of the machine is Salvador’s S4U software and numerical control system, developed to make automatic crosscutting easier to manage, monitor and optimise. The modern interface gives operators clear visibility of cutting lists, board data, machine status, diagnostics and production information through a Windows-based control system. The software allows operators to manage multiple cutting lists, assign quality grades, set priorities and control programme-specific parameters such as blade rise, angle positioning, trim cuts, cutting speed, waste percentage and processing sequence.
Cutting lists can be entered directly at the machine or prepared externally, helping production teams move away from manual measuring, marking and stop-based cutting. S4U supports optimisation, defecting, production reporting, real-time diagnostics and flexible data handling, giving operators a consistent control platform for both straight and angled cutting work. The SuperAngle specification describes the machine control as a Windows PC with optimisation software for multiple cutting lists, quality grades, priorities, cutting parameters and waste percentage, with real-time cutting statistics and diagnostics.
The machine can operate in different production modes, including full cutting list optimisation with or without defecting, fixed cutting, sequential fixed cutting and cut-to-mark operation. This makes it suitable for repeat production, varied batch work and defect-led cutting where timber quality and recovery need to be managed carefully.
The SuperAngle 600 All-In-One is designed to make better use of timber. Compared with traditional crosscutting methods, Salvador machines can increase yield by 15% or more, reduce labour by over 50%, reduce reliance on highly skilled manual operators and improve overall productivity while maintaining a safe working process. This makes the All-In-One a strong choice for manufacturers looking to reduce waste and combine multiple component preparation stages into a more efficient production cell.
Material is loaded onto the infeed table, where the servo-controlled pusher moves the workpiece through the cutting cycle. Salvador’s Total Optic system automatically scans the timber, reads the length and detects luminescent defect marks without requiring manual adjustment for different timber sizes. This allows the machine to optimise around board length, defects, cutting lists, priorities and quality grades, helping operators recover more value from each piece of timber.
The angle cutting system is built around a precision rotary table driven by a brushless servo motor and toothed belt. The machine offers an angle range from +70° to -70°, with optional extension to +/-75° depending on specification. The rotary table can position from +70° to -70° in around one second, with angle positioning accuracy of +/-0.1°, making it suitable for repeatable mitres, angled components and complex cutting lists.
The sawing unit is designed for accuracy, safety and flexibility. A typical SuperAngle 600 specification includes a 600 mm TCT circular sawblade, 7.5 kW blade motor, and cutting capacity up to 310 mm wide at 0°, 220 mm wide at 45°, and 100 mm wide at 70°, based on 160 mm cutting depth. Specification can vary depending on the machine configuration and application.
During cutting, the workpiece is held securely by independent pneumatic top pressure stops and side alignment pressures. These clamps work before and after the cutting line, helping to hold the timber securely depending on the angle being cut. This controlled clamping system is especially important where angled parts need to remain stable and accurately positioned during both cutting and drilling operations.
The integrated drilling head allows boring and countersinking operations to be carried out in combination with straight and angled crosscutting. This makes the SuperAngle 600 All-In-One especially useful where cut components require fixing holes, assembly holes or prepared drilling positions before moving to the next stage of production. By combining cutting and drilling in one machine, manufacturers can reduce secondary handling, improve repeatability and simplify downstream assembly.
The pusher system is built for demanding production use. A heavy-duty pusher carriage is driven by a high-precision toothed belt with a multi-strand steel core and runs on twin external rectified guides for long service life and reduced maintenance. The rear infeed fence is formed from a substantial aluminium beam mounted on a solid steel machine frame and protected by a hard-wearing steel sleeve. A brushless servo drive provides constant power and accurate positioning throughout the cutting cycle.
Further productivity options can be added to suit the required production flow. These include automatic chain loading, cell singularisation, fast version for higher reading and pushing speeds, automatic outfeed belt conveyor with ejection, second outfeed screen, label printing, waste trap door, left-to-right feed configuration, touch screen control, remote assistance and Industry 4.0 production monitoring. The quoted specification also lists options such as chain loading with pop-up cell aligners, automatic outfeed belt conveyor with ejection and collection table, label printing, second outfeed screen, waste trap door and fast version for higher reading and pushing speeds.
As the sole UK and Ireland agent for Salvador products, Daltons can specify the SuperAngle 600 All-In-One to suit your cutting requirements, drilling requirements, timber sizes, workshop layout, automation objectives and handling process. Daltons provides UK and Ireland delivery, installation, commissioning and operator training, with engineers attending site to set up, test and familiarise operators with the machine before first use.
For manufacturers looking to combine optimised crosscutting, mitre cutting, defecting, drilling and countersinking into one automated production process, the Salvador SuperAngle 600 All-In-One offers a powerful and flexible solution backed by practical application support, training and long-term service from Daltons.
To see how the machine could work in your production environment, arrange a working demonstration at our Nottingham showroom or complete the enquiry form to discuss your cutting and drilling requirements with our team.
