Machine Rebuilding & PUWER Upgrades

Not all machinery needs replacing. With expert rebuilding and targeted PUWER upgrades, existing equipment can be restored to safe, reliable operation extending service life while maintaining compliance.

Daltons provides professional machine rebuilds and safety upgrades designed to protect productivity, reduce capital spend and meet legal obligations.

Restore. Upgrade. Comply.

Daltons offers a complete rebuild and upgrade service for industrial machinery, combining mechanical expertise, electrical engineering and compliance-led safety improvements.

[01]

Full Rebuilds

Restore worn or tired machinery through strip-down, inspection and replacement of critical components, returning machines to “as new” condition.

[02]

Electrical & Braking Systems

Upgrade outdated control systems, wiring and safety circuits to improve reliability, usability and compatibility with modern standards.

[03]

PUWER Safety Upgrades

Bring machinery into line with PUWER requirements through guarding, interlocks and control enhancements, without unnecessarily restricting functionality.

[04]

Tooling Enhancement

Upgrading to the latest tooling technology can increase production quality, reduce operator risk, limit noise and lower running costs.

Specialist in-house facilities

Daltons’ rebuild work is carried out within our dedicated engineering facilities, giving customers full confidence in quality and control.

Our capabilities include:

  • Experienced mechanical and electrical engineers

  • CNC and manual machining capability

  • Surface refinishing and protective painting

  • Electrical panel building and control integration

  • Full functional and load testing

This in-house capability allows Daltons to manage complex rebuilds efficiently and consistently.

Our rebuild process

Every rebuild or upgrade follows a structured, documented process to ensure quality, safety and transparency.

[01]

Assessment & Planning

Each project begins with a full on-site or workshop assessment to review machine condition, identify risks and define the scope of work. This stage ensures the rebuild is properly planned, documented and aligned with operational requirements from the outset.

[02]

Strip Down & Detailed Inspection

The machine is carefully dismantled so all mechanical, electrical and safety-critical components can be fully inspected. This allows hidden wear, damage or obsolete systems to be identified early and addressed before rebuild work begins.

[03]

Repair, Replacement & Upgrades

Worn, damaged or outdated parts are repaired or replaced using approved components to restore reliability and performance. Where required, electrical, control and safety systems are also upgraded to meet current operational and compliance standards.

[04]

Rebuild, Testing & Handover

Once work is complete, the machine is reassembled, aligned and tested under controlled conditions to confirm safe operation. Final documentation, compliance records and handover support are then provided before the machine returns to service.

Certified and committed

Daltons delivers engineering and support services within regulated environments, supported by recognised certifications, audited systems and compliance-led processes.

Quality, environmental and health & safety management

ISO 9001 Quality Management


Consistent, auditable processes delivering reliable quality and continual improvement

ISO 14001 Environmental Management


Structured environmental management promoting efficiency and responsibility

ISO 45001 Occupational Health & Safety


Proactive health and safety management protecting people and working environments

Compliance, assurance and supply chain

SafeContractor


Verified health and safety compliance for contractors and service providers

Constructionline


Prequalified supplier meeting construction and public sector standards

JOSCAR


Approved supplier for defence, aerospace and security supply chains

Cyber Essentials


Government-backed protection against common cyber security threats

Make an enquiry

Whether you are addressing compliance concerns, reliability issues or long-term investment planning, Daltons can help you get more from your existing machinery.

General Enquiries


Telephone:

0115 986 5201

Make An Enquiry

Whether you are addressing compliance concerns, reliability issues or long-term investment planning, Daltons can help you get more from your existing machinery.

General Enquiries


FAQs